History Files: North Kiama Bypass – Roads and Maritime Services NSW

For the North Kiama Bypass project in New South Wales, Australia, RMS NSW, with Project Design Supervisor John Burns, utilised 4D Model to rapidly develop an award-winning interactive presentation that supported planning approvals, enabled real-time design evaluation, and showcased the power of digital modelling in complex transport infrastructure projects.

A presentation on the proposed North Kiama bypass, developed by the RTA (Roads and Traffic Authority) Wollongong’s Technology Branch using 4D Model civil and surveying software, has won an RTA Technology Merit Award for outstanding achievement. The presentation, using a laptop computer and overhead screen, was produced for the Commission of Inquiry into the bypass and according to John Burns, Project Design Supervisor, RTA Wollongong, it was received extremely well by all present.

“And what was even more pleasing was that the whole presentation was developed in under four weeks to meet a very tight deadline,” said Mr Burns.The North Kiama bypass project had been going on for around 10 years, due largely to the fact that it impacted on an environmentally-sensitive wetlands area. The local council had refused to approve the project, so it had to be put in front of a public hearing, or Commission of Inquiry, in order to gain State Government approval. The RTA received notification that the Commission of Inquiry would take place in six weeks time.

“We had to decide in a hurry how we would prepare our presentation,” said Mr Burns. “We had to come up with something which could be done quickly but which would be accurate and also be ’live’ so that we could answer ’what-if’ questions on the spot.

“We were long-term users of Moss for road design work,” he said. “It’s a good design tool but not one which you can use for quick and accurate concept work, which was what was needed as we had to present the Commission with options for the bypass route.”We had seen 4D Model previously, so knew it was exactly what we needed to do such a job in a hurry. To make sure it could be done, we asked Lee Gregory from 4D Solutions to come down and carry out an on-site demonstration of the capabilities of 4D Model.

“We then produced a quick business plan submission and obtained approval to purchase the software. It was installed quickly but by now we only had four weeks left to go until the Commission of Inquiry. We knew that, with such an extremely tight time-frame, we would not have time to train-up on 4D Model ourselves, but we had a competent operator elsewhere in the RTA in the form of Ray Tester from our Wagga Wagga office, who was a very experienced 4D Model user. Ray was seconded, on a part-time basis, to help us out, and things got underway,” said Mr Burns.

The initial steps for the RTA were to obtain digitised contour maps of the area, plus cadastral information and aerial photographs to locate and define vegetation limits and sensitive wetland areas. This information was used to start building up layers using Microstation to create the base model. This base model was then put into 4D Model and detailed concepts, interchange layouts, earthworks, boundary details and options were established.

“We wanted to be prepared from the first day of the Commission to be able to answer any design questions and present alternatives for the Commissioner, the members of public and the RTA personnel present, in a quick, accurate format,” said Mr Burns. “With 4D Model we were able to do this very quickly and present the updated information on screen.

“Everyone was very impressed with the speed and quality of the presentation,” he said. “4D Model also allowed us to do a walk- and drive-through video presentation, which helped clarify everyone’s perceptions of what the bypass would look like and, we believe, helped with the final decision. Ray Tester’s skills in the use of 4D were crucial in the design and presentation of this project. He obviously did a great job, as not only was the reception at the Commission excellent, but we subsequently received the RTA Merit Award.

“We are, of course, still using 4D, and we now have two licences servicing 15 workstations,” said Mr Burns. “I can’t praise 4D enough and their product support is also great.

“We used to produce our initial concepts by hand from contour plans then go into Moss,” he said. “This was satisfactory for simple jobs but created problems with complex projects. Now we start with 4D Model and produce the horizontal and vertical geometry, earthworks and cross-sections then go into Moss for the final design, and we obtain a much better result. We are currently investigating the purchase of software which will enable us to scan ortho/topo maps, build up a 3D model from this and then use 4D to produce an electronic, instead of a hand-produced, concept,” he said. “Then we’ll see an even bigger improvement”

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History Files: 12d Model streamlines subdivision design – Jacobs (then Sinclair Knight Merz)


The Fini Group project in Western Australia, Australia, was delivered with Sinclair Knight Merz now Jacobs as consultant and Steve Park as contractor.

Mindarie Marina Aerial October 2013

4D Model (later renamed 12d Model) software has proven to be a “quick, powerful and effective tool” in the design disciplines required for the ongoing construction of Mindarie Keys, a major subdivision and marina development in Perth’s northern suburbs. Located about 30 minutes from Perth on the Sunset Coast, the development is an ongoing project of leading multidisciplinary engineering firm Sinclair Knight Merz (now part of Jacobs Group). The firm operates Australia-wide with offices in all capital cities and many regional centres, as well as in South East Asia, the Pacific, and Europe. The Perth office has a staff of more than 200.

The Mindarie Keys project has been underway for around 10 years and is expected to be finalised in another three to five years, with approximately 60 percent completed. The development offers some of Perth’s most attractive land, much of it overlooking the ocean and marina.

To date, the estate includes residential accommodation, a resort hotel, a marina, shopping centres, cafes and restaurants, and three primary schools. A private high school is currently under construction. Sinclair Knight Merz has been involved in the project since its inception.

The design for the subdivisions involves detailed bulk earthworks, roadworks, drainage, and services design to create attractive sites that maximise the varying terrain levels and views. According to project designer Steve Park, powerful software was needed to manage the large data sets required to optimise earthworks modelling for a project of this scale.

Initially designed for fast preliminary design of major roadworks, 4D Model is capable of handling projects in excess of 1,000,000 points, with 200,000 points already considered small to medium-sized. This capability was one of the key factors that attracted the firm to the software during its evaluation process.

“We were previously using a number of packages but with several large jobs coming up we wanted something which would handle more data intensive applications. We evaluated a number of packages then trialled 4D Model for a month. It met our needs and requirements, initially for the Mindarie Keys project, but then also for other large subdivision contracts we had,” Mr Park said.

“It is quick and very powerful for road design and intersections and we can put our drainage design into it to create the full model. We’re getting quicker and more accurate quantities and volume figures than before; it definitely makes the job easier. The fact that it handles such a large number of points makes it an excellent tool for large projects.”

“We no longer have to split large projects into sections, which made them more difficult to handle.”

According to Mr Park, 4D Model’s 3D interface simplifies planning of both surface and underground routes, helping identify conflicts with cables, pipes, and other services while improving perspective presentation.

“The interactive user-definable views allow us to work on any model very easily and provide immediate feedback at every stage of the design process. As all commands are transparent, our drafting personnel do not have to change models or open and close different parts of the program. A recalculation facility allows rapid redesign as modifications are made,” he added.

As well as producing earthworks quantities quickly using end area and exact methods, the software incorporates string and template design methods, providing flexibility across projects ranging from rural roads to multi-lane divided roads.

The software also supports:

  • Unlimited alignments
  • Special kerb return functions for intersections and roundabout design
  • Cut and fill analysis modules
  • Alignment, pipeline, and wastewater design modules
  • Custom project tasks through the 4DL programming language and extensive design function library

“Another major benefit has been the willingness of 4D’s developers to respond to our requests for particular features we may need for any jobs. There have been instances when we’ve asked for a feature and they have gone out of their way to build it in for us.”

“4D’s support and ability to respond immediately to our requests has been a significant advantage.”

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